Compressor Operation

The Compressor Operation SOP (SOP-CMP-001) outlines critical safety procedures and hazards associated with the operation of compressors, including risks of asphyxiation, explosive ruptures, and excessive noise exposure. This document is essential for all employers and employees involved in compressor operation, ensuring compliance with Work Health and Safety legislation and promoting workplace safety. By following the protocols outlined, users can effectively mitigate risks and maintain a safe working environment.

• Whip-lash from a disconnected pressurised hose → struck-by fatality
• Pressure receiver rupture or explosion → fatality
• Carbon monoxide (CO) contamination of breathing air from oil-lubricated compressors → asphyxiation
• Diesel exhaust fumes (CO, NOx, particulates) in confined or poorly ventilated areas → poisoning
• Burns from hot engine, exhaust, or compressor head
• Entanglement with belts, pulleys, or fan blades → amputation
• Noise exposure exceeding 85 dB(A) → hearing damage
• Fuel fire from diesel spillage near hot surfaces

• Work Health and Safety Act 2011 (Cth) and applicable state/territory WHS legislation
• Work Health and Safety Regulation 2011 (Cth) — Part 3.1 Plant; Part 5.2 Hazardous Atmospheres
• AS 1210 — Pressure vessels
• AS 3788 — Pressure equipment — In-service inspection
• AS 4332 — The storage and handling of gases in cylinders / Compressed air systems
• AS/NZS 1715 — Selection, use and maintenance of respiratory protective equipment
• AS/NZS 1716 — Respiratory protective devices (breathing-air quality)
• Safe Work Australia — Code of Practice: Managing the Risks of Plant in the Workplace
• Safe Work Australia — Code of Practice: Managing Noise and Preventing Hearing Loss at Work
• Compressor Pre-Start Checklist (associated document)